Non-Woven Spunbond Machine Non-Woven Fabric Production Machine

• After-sales Service: Lifetime
• Warranty: One Year Warranty
• Certification: CE, ISO, IAF,SGS
• Column number: Four Column
• Molding Method: Pressing
• Automatic Grade: Automatic
• Model NO.: ZS-1017
• Model: Zs-1070
• Application: Non-Wovon Fabric Machine
• Forming Method: Hot Pressing Forming
• Automation Level: Fully Automatic
• Transport Package: Stretch Film or Wooden Box
• Specification: 1700*1000mm
• Trademark: ZHANSHI
• Origin: Qingpu District, Shanghai
• HS Code: 8477409000
• Production Capacity: 200sets/Year

Product Description

 

Summary

ZS-1070 Fully Automatic Non-Woven Fabric Thermoforming Machine

1. Adopt the latest international thermoforming technology and It is integrated of electric, mechanical & pneumatic design. 
2. PLC and Touch Screen Control, the whole system realize Human machine Interaction. 
3. Two-stage heating, easy for the forming of convex or concave molds.
4. Heating ,forming , cutting all in one line. 
5. The advantage of the machine:
Reduce the manual labour
Easy for operation
Improve the efficiency
High reliability
High level of automation

 

Application

It's suitable for 1-10mm Non-woven fabric thermoforming, used as seat cover, floor mat ,carpet and so on. 
 

Parameters

1	Model	ZS- 10170
2	Forming Width	600-1700mm
3	Material Width	640-1740mm
4	Forming Length.	600-1000mm
5	Forming Height	300mm
6	Forming Depth	-200mm
7	Production speed	6-8 cycles/min
8	Voltage	380v-50hz-3ph
9	Total Power	200kw (Normally use 80-120kw)
10	Customer Prepare	Air compressor 15kw, air dryer, air tank 1 cubic
11	Nov Woven Fabric thickness	1-10mm (roll type)
12	Sheet Pull Precision	±0.2mm
13	Upper and lower mold stroke	Upper mold 350mm, lower mold 350mm
14	Weight	16T (Without mold)
15	Dimension	13300mm*3159mm*4140mm

 

Processing flow

Roll Fabric Feeding - Heating - Forming - Cutting

 

Technical features

1. The machine consists of main frame, thermoforming system, temperature regulation system, heating system, pneumatic system, electric and computer control system, sheet split system.  

2. Main Body: Welded or connected by steel profiles used for installation of forming, heating, cutting and auxiliary devices. The overall steel frame has sufficient strength and stiffness. All metal surfaces are anti-rust and the bottom has rust-proof paint. Interchangeable parts and standard parts are used in the structure for ease of maintenance and replacement of all components.

3.Forming system
1)Mold table: 
Welded by steel profile and steel plate. The lifting is controlled by a servo driving motor. The driving speed , motion stroke and stopping position can be adjusted according to the forming requirements of the products . The Operation control parameters are set directly on the touch screen ,and it has multi-speed adjustment function. In order to ensure the stability of the movement, there would be force-amplifier device in the lower mold table which is driven by crankshaft and connecting rod synchronously . 
2)The lifting of upper mold table is controlled by lead screw, gear motor and other components. The driving speed and position can be adjusted, lifting position is controlled by touch screen. It is quick and easy, reliable and stable.
3)The sheet-pulling system: 
Sheet pulling is realized by servo motor driving transmission device . 45 steel girder rail.Injecting water inside the rail to realize long-term working. The strength is high enough to ensure that the sheet material go through the channel stablely. Double row sharp tooth chain maintain the sheet feeding stability in high-speed, chain tensity self-regulation, pneumatic driven make sure that there will not be damaged when the adjustment is improper. 
4)Material receiving device: consists of servo motor,sheet clamping cylinder.When the product is formed and transported from the track, the material cylinder will clamp the edge of the product, then convey to the cutting machine for slitting.
5)Sheet Splitting: consists of gantry blade, cutting motor, supporting plate. when the formed product is sent into the gantry blade frame, the air cylinder will drive the blade and clamp the sheet, then the cutting motor will start and cutting the sheet , and the sheet will drop into the lay off box.

4.Electrical and computer control systems/safety facilities
1)There are numbers of protective measures in the machine, make sure each of the action that may collide with each other has a chain protection.
2)Safety door protection sealing device, adopt manual buckle, manual locking, increase the safety factor of the equipment. 
3)The main electrical control system is controlled by PLC integrated module,and the human-machine interface is realized by touch screen, Chinese and English interface. All the operation parameters can be modified to make the equipment easy to operate and maintain.
4)The machine has manual/automatic mode, all setup operations are implemented on the touch screen, when the operator places the material well , press the automatic start-up button to complete the whole process for one time. It would last until the production of all material finished.
The manual mode is mainly used for mold change or sample control.
5)The power distribution cabinet contains a protective circuit, including over current, over voltage, under voltage, short circuit and overload protection. The heating element is protected with a fuse. Warning signs or Backup words are available for security issues that may cause damage to the system or artifacts. The control box is reserved for 5-10% space for future changes, and the cabinet is equipped with a filter and a protective cooling fan.
6)All non-movable cables and wires outside the power box are hidden in the cable slot for easy opening and repairing, and if this point is not possible, use a hose to fix.
7)Multiple "Emergency Stop" buttons, "Emergency Stop" forced to cut off the power of the device, so that there is no danger when pushing "emergency stop" button.

 
 

Main components

Item	Brand
PLC	Japan OMRON
Touch screen	Kunlun Tongtai
Control relay	Japan OMRON
Solenoid valve	Japan CKD/SMC
AC contactor	Japan Mitsubishi
Heating method	Electric heating brick
Thermoregulation System	AOYI Temperature Control Module
Cylinder	ZHICHENG(Joint Venture)
Oil-Water separator	Korea SANWO
Inverter	INVERDEX
Servo motor	DELTA
Beam guide rail	6063 Aluminum profile with stainless steel surface
Water chiller	Lingtong
Cutting method	Crank arm structure+ Servo motor +Removable aluminum cutting mold

 

Power&Air (Customer supply)

1. Power Supply:  380V-50HZ-3PH or customized.
2. Air supply: 1" (DN25) compressed air interface, pressure 0.6-0.8 MP.
3. Vacuum pump , water chiller is included in the machine.
4. Customers should prepare their own air storage tank , air compressors, dryer.
 

Air compressor	Air storage tank

 

Workshop environment

1. Workshop entry width over : 3.0M
2. The height of workshop over : 3.5M
3. Ground load over 1 ton / m2.
 

Suitable products:




Our service:
1) Recommend right machine and accessories according to customer's production quantity.  Calculate the investment scale.
2) Suggest the right installation point to make full use of the space of the workshop.
3) Recommend the plastic sheet manufacturer .
4) Debug the machine until the qualified samples are approved.
5) Train operator for customer.
6) Provide feasible solutions to save cost.
7) One year's quality warranty.
8) Damage of parts(artificial damage not include) will be replace free of charge within one year.
9) Provide life-long maintenance to customers. Only charge cost price of material and traffic cost.
10) Modify machine or add other device on machine as per customer's request at reasonable cost.



Packing & Delivery:

1. Each part wrapped with stretch film or wooden box 
2. Container: 1*40 frame container

3. HS Code: 8477409000  

4. Delivery time: 60-70 days (free time), 80-90 days(Busy time)

 

 

About us:

   Shanghai Zhanshi Mechanical Equipment Co.Ltd., established in 2009 (formerly known as Shanghai ZhanShi Packaging Machinery Factory, foundedin 2004), is an enterprise which specializes in R&D,innovation,manufacture and market of thermoforming equipment.  With the joint unremitting efforts by all staff, ZhanShi has established the following enterprises at different times with thermoforming as the central point:
In 2009, Shanghai Zhanbi Mold Co.Ltd was established. Mainly engaged in mold design and development processing in blister industry.
    In 2014, Suzhou Green Sea New Material Co.Ltd was established. Mainly engaged in the extrusion production of blister sheets of 2-14mm thickness.
    In 2015, Shanghai Zhanbo International Trading Co.Ltd was established. Mainly engaged in the export of thermoforming equipment and plastic
packaging materials.
    In 2017,Shanghai Yan Zhen Automation Equipment Co. Ltd was established. Mainly engaged in the high frequency welding equipment for plastic
products.
   In 2020, Huzhou Zhanshi Machinery Equipment Co.Ltd. was established, The company purchased two standard factory buildings in the industrial park, the net size is more than 6,500 square meters. (The net size of Zhanshi in Shanghai is 3,100 square meters.)

Our partners & suppliers:





Our factory:






Customers & Exhibition:

We attend the fair such as China plas, Vietnam plas, plastic and rubber exhibition, Malasia International Plastic, Mould&Tools Exhibition and so on! Meanwhile, We have customers from more than 79 countries such as USA, Canada, Germany, Japan, UK, India, Czech Republic, South Korea, Slovakia, Poland, Turkey, Malaysia, Vietnam, Indonesia, Russia, Iran, Brazil, Argentina, Chile, Bolivia, UAE, Saudi Arabia, Yemen, Peru, etc.
 

Certificates:




Q&A:
1. Q: Are you a factory or trading company?
A: We are a factory.and well known manufacture of vacuum forming machine for over 10 years in China.

2. Q: How does your factory do regarding quality control?
A: We have passed the ISO9001:2000 Quality Management System and CE certifate and we have a special QC department in charge of products' quality.

3. Q: How long is the warranty period?
A: One year's quality warranty. Damage of parts(artificial damage not include) will be replace free of charge within one year.Provide life-long maintenanceto customers. Only charge cost price of material and traffic cost.

4. Q: How much production capacity of your company one year?
A: We can manufacture about 100 sets machines one year,we support customized machines.

5. Q: Where is your factory ? How to get there?
A: Our factory is located in No.26 Kangyuan Road ,Zhujiajiao Industrial Zone,Qingpu District,Shanghai,China. It will take 30 minutes from Shanghai Hongqiao Airport by car, 60 minutes from Shanghai Pudong airport by car.