Zs-1220 Semi-Automatic Cylinder Driving High Speed Thin Gauge Vacuum Thermoforming Processing Plastic Product (Packaging, tray, box, lid...) Machine

• After-sales Service: Lifetime
• Warranty: 1 Year
• Certification: CE, ISO, SGS
• Column number: Four Column
• Molding Method: Vacuum Thermoforming
• Automatic Grade: Semiautomatic
• Model NO.: ZS-1220
• Model: Zs-1220
• Name: Vacuum Thermoforming Machine
• Heating Method: Electric Heating Brick
• Driving Method: Cylinder Driving
• Transport Package: Stretch Film or Wooden Box
• Specification: Dimension: 7400*1780*2500mm
• Trademark: ZHANSHI
• Origin: Qingpu District, Shanghai
• HS Code: 8477409000
• Production Capacity: 150sets/Year

Product Description

Summary

1. PLC and Touch Screen Control, the whole system realize Human machine Interface.
2. All parameters are set on the touch screen and all the running status is being monitored.
3. The equipment has diagnostic function, fault messages and elimination measures real-time display, easy to operate and maintain.
4. This machine can store several product's parameters, just select the right parameter when changing products.
5. This equipment can finish the process of feeding, heating, forming, whole piece cutting in one time.  
6) Servo motor driving / Cylinder driving two types are available for the forming process.

 

Application

1. It's suitable for PLA, corn starch, PP, PE, APET, PVC, PETG, PS, ABS, EPS, HIPS and other plastic sheet forming.
2. Processing the high transparency, high depth, circular, square Shape, irregular, top and bottom both sides stretch, turnup etc. It produce variety of medical industry blister lining,the food industry's lunch box,toys, tray, dish, bowl, cover, electronic industry and other industrial packaging.


 

Parameters

1	Model	ZS-1220
2	Driving method	Air Cylinder
3	Max. Forming Area:	1220 * 710 mm
4	Max. Forming depth	180 mm
5	Sheet Thickness	0.1-2.0 mm
6	Air Consumption	4800 (Liters/min)
7	Production  Speed	6-15 cycle/ Min
8	Power Supply	380V - 50HZ - 3 PH
9	Total  Power	45 KW (Normally use 15-30 KW)
10	Weight	3500 Kg  (Without mold)
11	Dimension (L*W*H)	7400 * 1780 * 2500 mm

 

Processing flow

                       1. Automatic Feeding                                                       2. Heating                                        3. Negative pressure vacuum forming
 

                                        4. Whole Piece Cutting                                                                               5. Finished product drop into layoff box


 

Technical features

1. The lower mold is semi-enclosed, the upper mold is electrically regulated.
2. Mechanical slicing, safe, reliable and save material.
3. Special functions: High speed / low speed vacuumizing, upper mould buffering, upper mould electrically regulation, multiple blowing function, multiple demoulding function, upper mould assisting demoulding function, automatic calculation, material pulling speed regulation function.
4. Inverter control material pulling: hollow reducer directly connected with the main shaft, double row chain driving, maintaining stability during high-speed operation, distance between the beams is adjustable, make the best use of the material, reduce waste, and avoid any error.      

5. The pressing system has material blocking device: make sure the feeding is accurate and easy, and it won't cause any waste due to the material deviation.
 

 

Main components

Item	Brand
PLC	Japan OMRON
Touch screen	Kunlun Tongtai
Control relay	Japan OMRON
Solenoid valve	Taiwan Mindman
Vacuum pump	Germany Hokaido or Joysun 100m³
AC contactor	Japan Mitsubishi
Heating method	Electric heating brick
Thermoregulation System	AOYI Temperature Control Module
Cylinder	ZHICHENG(Joint Venture)
Oil-Water separator	Korea EOCR
Inverter	INVERDEX
Photoelectric Switch	Taiwan Roko
Beam guide rail	6063 Aluminum profile with stainless steel surface
Material pulling chain	Double row sharp teeth type
Water chiller	Lingtong
Promixity Switch	Korea AOTONICS
Air Switch	Korea LG
Ajustable Mold Plate	Electric, aluminum, water cooling channel inside

 

Power&Air (Customer supply)

1. Power Supply:  380V-50HZ-3PH or customized.
2. Air supply: 1" (DN25) compressed air interface, pressure 0.6-0.8 MP.
3. Vacuum pump, water chiller is included in the machine.
4. Customers should prepare their own air storage tank , air compressors, dryer and hydraulic cutting machine.

                            Air compressor                                                     Air storage tank                                          Hydraulic cutting machine

 

Workshop environment

1. Workshop entry width over : 3.0M
2. The height of workshop over : 3.5M
3. Ground load over 1 ton / m2.
 

Samples:

Our service:
1) Recommend right machine and accessories according to customer's production quantity.  Calculate the investment scale.
2) Suggest the right installation point to make full use of the space of the workshop.
3) Recommend the plastic sheet manufacturer .
4) Debug the machine until the qualified samples are approved.
5) Train operator for customer.
6) Provide feasible solutions to save cost.
7) One year's quality warranty.
8) Damage of parts(artificial damage not include) will be replace free of charge within one year.
9) Provide life-long maintenance to customers. Only charge cost price of material and traffic cost.
10) Modify machine or add other device on machine as per customer's request at reasonable cost.



Packing & Delivery:

1. Each part wrapped with stretch film or wooden box 
2. Container: 1*20HQ 

3. HS Code: 8477409000  

4. Delivery time: 15-20 days (free time), 25-35 days(Busy time)

 

 

About us:

Since founded in 2004 ,the company develops fast with the great efforts of all employees .The company covers an area over 6000 square meters and has more than 200 working staff, among them 25 were high technicians. We have 3 large and medium-sized CNC Machine center and many other machine tools, both the processing equipment and technology were in a leading position in the thermoforming industry in China.

Our partners & suppliers:





Our factory:




Customers & Exhibition:

We attend the fair such as China plas ,Vietnam plas ,plastic and rubber exhibition ,Malasia International Plastic, Mould&Tools Exhibition and so on.!Meanwhile, We have customers from more than 79 countries such as USA, Canada , Germany, Japan, UK, India, Czech Republic, South Korea, Slovakia, Poland, Turkey, Malaysia, Vietnam, Indonesia, Russia, Iran, Brazil, Argentina, Chile, Bolivia, UAE, Saudi Arabia, Yemen, Peru, etc.
 

Q&A:
1. Q: Are you a factory or trading company?
A: We are a factory.and well known manufacture of vacuum forming machine for over 10 years in China.

2. Q: How does your factory do regarding quality control?
A: We have passed the ISO9001:2000 Quality Management System and CE certifate and we have a special QC department in charge of products' quality.

3. Q: How long is the warranty period?
A: One year's quality warranty. Damage of parts(artificial damage not include) will be replace free of charge within one year.Provide life-long maintenanceto customers. Only charge cost price of material and traffic cost.

4. Q: How much production capacity of your company one year?
A: We can manufacture about 100 sets machines one year,we support customized machines.

5. Q: Where is your factory ? How to get there?
A: Our factory is located in No.26 Kangyuan Road ,Zhujiajiao Industrial Zone,Qingpu District,Shanghai,China. It will take 30 minutes from Shanghai Hongqiao Airport by car, 60 minutes from Shanghai Pudong airport by car.