Zs-5070 Fully Automatic Positive and Negative Pressure Three or Four-Station Vacuum Thermoforming Machine for Blister Food Packaging/Flower Pot

• After-sales Service: Lifetime
• Warranty: 1 Year
• Certification: CE, ISO, SGS
• Column number: Four Column
• Molding Method: Vacuum Thermoforming
• Automatic Grade: Automatic
• Model NO.: ZS-5070
• Model: Zs-5070
• Name: Vacuum Thermoforming Machine
• Heating Method: Two or Three Stage Double Side Heating
• Driving Method: Complete Servo Motor
• Transport Package: Stretch Film or Wooden Box
• Specification: Dimension: 9500*2400*3200mm
• Trademark: ZHANSHI
• Origin: Qingpu District, Shanghai
• HS Code: 8477409000
• Production Capacity: 150sets/Year

Product Description

Summary

1. Adopt the latest international thermoforming technology and It is integrated of electric, mechanical & pneumatic design.
2. PLC and Touch Screen Control, the whole system realize Human machine Interaction.
3. Three-stage heating, easy for the forming of convex or concave molds. Laser blade cutting.
4. Heating ,forming ,punching, cutting, stacking all in one line.
5. The advantage of the machine:
Reduce the manual labour
Easy for operation
Improve the efficiency
High reliability
High level of automation
Completely driven by servo motor

 

Application

1. It's suitable for PLA,corn starch,PP,PE,APET,PVC,PETG ,PS,ABS ,EPS,HIPS and other plastic sheet forming.
2. Processing the high transparency, high depth, circular, square Shape, irregular, top and bottom both sides stretch, turnup etc. It produce variety of medical industry blister lining,the food industry's lunch box,toys, tray, dish, bowl, cover, electronic industry and other industrial packaging.


 

Parameters

1	Model	ZS-5070
2	Max forming area	500*700mm
3	Mold platform driving method	Upper and lower mold platform driving by one connecting rod
4	Advantage	Reduce mold cost, power saving, removable heating furnace, adopt air shaft in feeding station, quick mold change device,price much lower
5	Cutting type	Cut outside mold
6	Max forming depth	180mm
7	Material thickness	0.1-2.0mm
8	Max material diameter	1000mm
9	Production speed	13-40cycle/min
10	Total power	108kw (Normally use 35-70kw)
11	Voltage	380v-50hz-3ph
12	Weight	12T
13	Dimension (L*W*H)	9500*2400*3200mm

 

Processing flow

                      1. Automatic Feeding                                      2. Three or Two stage Heating                      3. Positive and negative pressure forming
 

                    4. Servo Driving cutting                                             5. Automatic stacking                                                6. Scrap recycling
 

 

Technical features

1. The material is heated by (three or two) stages upper and lower infrared heating furnace, and the temperature of each segment is adjustable.
2. The main frame is welded or jointed by steel profile. So it has enough strength and stiffness.
3. All metal surfaces have been treated with rust preventive coating.
4. Two kinds of cutting mold
(1)Aluminum Movable cutting mold: Each blade is consist of blade holder and locating block. Switch on the heating system when use the cutter, the products would be smooth and no spot on it.
(2)Laser wood cutter: the blade holder is made by plywood. The profile of the cutting line is cut out by laser , then the blades are inserted into blade holder. The cost is low, suitable for low-demand products.      
5. Quick mold change device.  Before mold installation,switch on the manual valve,the air locking mechanism will open, after moving the mold onto the right position, switch off the manual valve, then the air locking mechanism will close to realize quick mold change. The whole process need 10 minutes.
6. There are a number of protective measures. Any action that may cause collision with each other are prevented.
7. Manual/automatic two working mode. All settings are implemented on the touch screen. After the operator put the material on position and press the automatic switch ,the equipment will complete the whole forming process. Manual mode is mainly used for mold change and sample test.

 

Main components

Item	Brand
PLC	Japan OMRON
Touch screen	Kunlun Tongtai
Control relay	Japan OMRON
Solenoid valve	Japan CKD/SMC
Vacuum pump	Germany Hokaido or Joysun 100m³
AC contactor	Japan Mitsubishi
Heating method	Electric heating brick
Thermoregulation System	AOYI Temperature Control Module
Cylinder	ZHICHENG(Joint Venture)
Oil-Water separator	Korea SANWO
Inverter	INVERDEX
Servo motor	DELTA
Beam guide rail	6063 Aluminum profile with stainless steel surface
Material pulling chain	Double row sharp teeth type
Water chiller	Lingtong
Cutting method	Crank arm structure+ Servo motor +Removable aluminum cutting mold

 

Power&Air (Customer supply)

1. Power Supply:  380V-50HZ-3PH or customized.
2. Air supply: 1" (DN25) compressed air interface, pressure 0.6-0.8 MP.
3. Vacuum pump , water chiller is included in the machine.
4. Customers should prepare their own air storage tank , air compressors, dryer.
 

Air compressor	Air storage tank

 

Workshop environment

1. Workshop entry width over : 3.0M
2. The height of workshop over : 3.5M
3. Ground load over 1 ton / m2.
 

Samples:

Our service:
1) Recommend right machine and accessories according to customer's production quantity.  Calculate the investment scale.
2) Suggest the right installation point to make full use of the space of the workshop.
3) Recommend the plastic sheet manufacturer .
4) Debug the machine until the qualified samples are approved.
5) Train operator for customer.
6) Provide feasible solutions to save cost.
7) One year's quality warranty.
8) Damage of parts(artificial damage not include) will be replace free of charge within one year.
9) Provide life-long maintenance to customers. Only charge cost price of material and traffic cost.
10) Modify machine or add other device on machine as per customer's request at reasonable cost.



Packing & Delivery:

1. Each part wrapped with stretch film or wooden box 
2. Container: 1*40HQ 

3. HS Code: 8477409000  

4. Delivery time: 60-70 days (free time), 80-90 days(Busy time)

 

 

About us:

Since founded in 2004 ,the company develops fast with the great efforts of all employees .The company covers an area over 6000 square meters and has more than 200 working staff, among them 25 were high technicians. We have 3 large and medium-sized CNC Machine center and many other machine tools, both the processing equipment and technology were in a leading position in the thermoforming industry in China.

Our partners & suppliers:





Our factory:




Customers & Exhibition:

We attend the fair such as China plas ,Vietnam plas ,plastic and rubber exhibition ,Malasia International Plastic, Mould&Tools Exhibition and so on.!Meanwhile, We have customers from more than 79 countries such as USA, Canada , Germany, Japan, UK, India, Czech Republic, South Korea, Slovakia, Poland, Turkey, Malaysia, Vietnam, Indonesia, Russia, Iran, Brazil, Argentina, Chile, Bolivia, UAE, Saudi Arabia, Yemen, Peru, etc.
 

Q&A:
1. Q: Are you a factory or trading company?
A: We are a factory.and well known manufacture of vacuum forming machine for over 10 years in China.

2. Q: How does your factory do regarding quality control?
A: We have passed the ISO9001:2000 Quality Management System and CE certifate and we have a special QC department in charge of products' quality.

3. Q: How long is the warranty period?
A: One year's quality warranty. Damage of parts(artificial damage not include) will be replace free of charge within one year.Provide life-long maintenanceto customers. Only charge cost price of material and traffic cost.

4. Q: How much production capacity of your company one year?
A: We can manufacture about 100 sets machines one year,we support customized machines.

5. Q: Where is your factory ? How to get there?
A: Our factory is located in No.26 Kangyuan Road ,Zhujiajiao Industrial Zone,Qingpu District,Shanghai,China. It will take 30 minutes from Shanghai Hongqiao Airport by car, 60 minutes from Shanghai Pudong airport by car.