Basic Info.
Model NO.
ZS-1220S(Advanced Type)
After-sales Service
Free Installation and Training
Certification
CE, ISO, SGS
Molding Method
Thermoforming
Automatic Grade
Semiautomatic
Application
Vacuum Thermoforming Machine
Heating Method
Electric Heating Brick
Driving Method
Servo Motor Driving
High Level Configuration
Sliding Block&Germany Elstein Heating Brick
Transport Package
Stretch Film or Wooden Box
Origin
Qingpu District, Shanghai
Product Description
Summary
Zs-1220 Semi-Automatic Servo Motor Driving Advanced Type High Speed Vacuum Thermoforming Machine for Clamshell, Disposable Tableware, Biodegradable Tableware
1. PLC and Touch Screen Control, the whole system realize Human machine Interface.
2. All parameters are set on the touch screen and all the running status is being monitored.
3. The equipment has diagnostic function, fault messages and elimination measures real-time display, easy to operate and maintain.
4. This machine can store several product's parameters, just select the right parameter when changing products.
5. This equipment can finish the process of feeding, heating, forming, whole piece cutting in one time.
6. Servo motor driving / Cylinder driving two types are available for the forming process. Application
1. It's suitable for PLA, corn starch, PP, PE, APET, PVC, PETG, PS, ABS, EPS, HIPS and other plastic sheet forming.
2. Processing the high transparency, high depth, circular, square Shape, irregular, top and bottom both sides stretch, turnup etc. It produce variety of medical industry blister lining,the food industry's lunch box,toys, tray, dish, bowl, cover, electronic industry and other industrial packaging.
Parameters
1 | Model | ZS-1220 | ZS-1220S(Normal Type) | ZS-1220(Advanced Type) |
2 | Driving method | Air Cylinder | Servo motor | Servo motor |
3 | Total power | 45kw(Normally use 15-30kw) | 52kw(Normally use 22-37kw) | 52kw(Normally use 22-37kw) |
4 | Max forming area | 1220*710mm |
5 | Max forming depth | 180mm |
6 | Material thickness | 0.1-2mm |
7 | Air pressure | 0.7 Mpa |
8 | Production speed | 6-15 cycle/min |
9 | Heating power | 39kw |
10 | Power supply | 380v-50hz-3ph |
11 | Weight | 3.5T |
12 | Dimension(L*W*H) | 7400*1780*2500mm |
Differences between cylinder driving, servo motor driving(Normal type)&servo motor driving(Advanced type)
Type | Cylinder driving | Servo motor drving(Normal Type) | Servo motor driving(Advanced Type) |
Mold platform Driving Method | Air cylinder driving | Servo motor driving, high speed, large driving force, high precision, multi-stage speed adjustable. Suitable for high demand products | Same to Normal Type |
Upper mold platform | Fixed on a steel plate and driven by air cylinder | Fixed on a steel platform and driven by servo motor | Same to Normal Type |
Lower Mold | Fixed on a steel plate and driven by air cylinder, the mold platform is likely to decline after a long time using | Fixed on a steel platform and driven by servo motor, the platform can keep horizontal after many years | Same to Normal Type |
Sheet Cutting | Driven by Air cylinder | Driven by Motor | Same to Normal Type |
Sliding block | N/A | N/A | On the four corners of both upper and lower mold platforms, there are 2 sliding block to keep the mold platform horizontal, and keep the gliding smoothly Total 16 PCS sliding blocks |
Heating Brick | Made in China | Made in China | Germany ELSTEIN |
Cylinder Driving and Servo Motor Normal Type only have Upper Oven, But the Servo Motor Advanced Type has both Upper and Lower Ovens. |
Processing flow
1. Automatic Feeding 2. Heating 3. Negative pressure vacuum forming
4. Whole Piece Cutting 5. Finished product drop into layoff box
Technical features
1. The lower mold is semi-enclosed, the upper mold is electrically regulated.
2. Mechanical slicing, safe, reliable and save material.
3. Special functions: High speed / low speed vacuumizing, upper mould buffering, upper mould electrically regulation, multiple blowing function, multiple demoulding function, upper mould assisting demoulding function, automatic calculation, material pulling speed regulation function.
4. Inverter control material pulling: hollow reducer directly connected with the main shaft, double row chain driving, maintaining stability during high-speed operation, distance between the beams is adjustable, make the best use of the material, reduce waste, and avoid any error.
5. The pressing system has material blocking device: make sure the feeding is accurate and easy, and it won't cause any waste due to the material deviation.
Main components
Item | Brand |
PLC | Japan OMRON |
Touch screen | Kunlun Tongtai |
Control relay | Japan OMRON |
Solenoid valve | Taiwan Mindman |
Vacuum pump | Germany Hokaido or Joysun 100m³ |
AC contactor | Japan Mitsubishi |
Heating method | Electric heating brick |
Thermoregulation System | AOYI Temperature Control Module |
Cylinder | ZHICHENG(Joint Venture) |
Oil-Water separator | Korea EOCR |
Inverter | INVERDEX |
Photoelectric Switch | Taiwan Roko |
Beam guide rail | 6063 Aluminum profile with stainless steel surface |
Material pulling chain | Double row sharp teeth type |
Water chiller | Lingtong |
Promixity Switch | Korea AOTONICS |
Air Switch | Korea LG |
Ajustable Mold Plate | Electric, aluminum, water cooling channel inside |
Power&Air (Customer supply)
1. Power Supply: 380V-50HZ-3PH or customized.
2. Air supply: 1" (DN25) compressed air interface, pressure 0.6-0.8 MP.
3. Vacuum pump, water chiller is included in the machine.
4. Customers should prepare their own air storage tank , air compressors, dryer and hydraulic cutting machine.
Air compressor Air storage tank Hydraulic cutting machine
Workshop environment
1. Workshop entry width over : 3.0M
2. The height of workshop over : 3.5M
3. Ground load over 1 ton / m2.
Suitable products:Our service:1) Recommend right machine and accessories according to customer's production quantity. Calculate the investment scale.
2) Suggest the right installation point to make full use of the space of the workshop.
3) Recommend the plastic sheet manufacturer .
4) Debug the machine until the qualified samples are approved.
5) Train operator for customer.
6) Provide feasible solutions to save cost.
7) One year's quality warranty.
8) Damage of parts(artificial damage not include) will be replace free of charge within one year.
9) Provide life-long maintenance to customers. Only charge cost price of material and traffic cost.
10) Modify machine or add other device on machine as per customer's request at reasonable cost.Packing & Delivery:1. Each part wrapped with stretch film or wooden box
2. Container: 1*20HQ 3. HS Code: 8477409000
4. Delivery time: 15-20 days (free time), 25-35 days(Busy time)
About us: Shanghai Zhanshi Mechanical Equipment Co.Ltd., established in 2009 (formerly known as Shanghai ZhanShi Packaging Machinery Factory, foundedin 2004), is an enterprise which specializes in R&D,innovation,manufacture and market of thermoforming equipment. With the joint unremitting efforts by all staff, ZhanShi has established the following enterprises at different times with thermoforming as the central point:
In 2009, Shanghai Zhanbi Mold Co.Ltd was established. Mainly engaged in mold design and development processing in blister industry.
In 2014, Suzhou Green Sea New Material Co.Ltd was established. Mainly engaged in the extrusion production of blister sheets of 2-14mm thickness.
In 2015, Shanghai Zhanbo International Trading Co.Ltd was established. Mainly engaged in the export of thermoforming equipment and plastic
packaging materials.
In 2017,Shanghai Yan Zhen Automation Equipment Co. Ltd was established. Mainly engaged in the high frequency welding equipment for plastic
products.
In 2020, Huzhou Zhanshi Machinery Equipment Co.Ltd. was established, The company purchased two standard factory buildings in the industrial park, the net size is more than 6,500 square meters. (The net size of Zhanshi in Shanghai is 3,100 square meters.)Our partners & suppliers:Our factory:
Customers & Exhibition:We attend the fair such as China plas ,Vietnam plas ,plastic and rubber exhibition ,Malasia International Plastic, Mould&Tools Exhibition and so on.!Meanwhile, We have customers from more than 79 countries such as USA, Canada , Germany, Japan, UK, India, Czech Republic, South Korea, Slovakia, Poland, Turkey, Malaysia, Vietnam, Indonesia, Russia, Iran, Brazil, Argentina, Chile, Bolivia, UAE, Saudi Arabia, Yemen, Peru, etc. Certificates:Q&A:
1. Q: Are you a factory or trading company?
A: We are a factory.and well known manufacture of vacuum forming machine for over 10 years in China.
2. Q: How does your factory do regarding quality control?
A: We have passed the ISO9001:2000 Quality Management System and CE certifate and we have a special QC department in charge of products' quality.
3. Q: How long is the warranty period?
A: One year's quality warranty. Damage of parts(artificial damage not include) will be replace free of charge within one year.Provide life-long maintenanceto customers. Only charge cost price of material and traffic cost.
4. Q: How much production capacity of your company one year?
A: We can manufacture about 100 sets machines one year,we support customized machines.
5. Q: Where is your factory ? How to get there?
A: Our factory is located in No.26 Kangyuan Road ,Zhujiajiao Industrial Zone,Qingpu District,Shanghai,China. It will take 30 minutes from Shanghai Hongqiao Airport by car, 60 minutes from Shanghai Pudong airport by car.
Address:
No. 26, Kangyuan Road, Zhujiajiao Industrial Park, Qingpu, Shanghai, China
Business Type:
Manufacturer/Factory
Business Range:
Auto, Motorcycle Parts & Accessories, Bags, Cases & Boxes, Electrical & Electronics, Furniture, Health & Medicine, Lights & Lighting, Manufacturing & Processing Machinery, Packaging & Printing, Tools & Hardware, Toys
Management System Certification:
ISO 9001, ISO 9000, ISO 14001, ISO 14000
Company Introduction:
Shanghai Zhanshi Mechanical Equipment Co., Ltd is a professional thermoforming machines manufacturer and is dedicated to the R&D, innovation, Manufacturing of all kinds of Blister forming and plastic molding machines. Our company located in Zhujiajiao Industrial Zone, Qingpu District, Shanghai, close to G50, G1501 high way and 318 national highway, about one hour′ S drive to downtown Shanghai, has a convenient traffic.
Since founded in 2004, the Company develops fast with the great efforts of all employees and now possess two subsidiaries named Suzhou Green Sea New Material Co., Ltd. And Shanghai Zhanbo Molding Co., Ltd., Covers an area over 6000 square meters and has more than 200 working staff, among them 25 were high technicians. We have 3 large and medium-sized CNC Machine center and many other machine tools, both the processing equipments and technology were in a leading position in the thermoforming industry in China.
The Major Business scope of Zhanshi Mechanical can be divided into three categories: Automatic vacuum forming machines, Automatic Thick sheet vacuum forming machines and production line, Blister packaging machines and its peripheral equipment etc. Our products can be widely used in the production of blister packaging, electronics, precision injection molding, auto parts, sanitary wares, bags and light-fixture, advertising signs, apparatus (electrical) shell and inner bladder, plastic pallet and liners and so on. We also could provide customers with all kinds of raw materials such as the sheets for production, and the customized services of Aluminum alloy molds is also available.
Taking the concept of "Focusing on customer demands, meeting customer requirements, leading the markets", and bearing the principle of " mutual benefit and common development, quality inheritation and value creation", Shanghai Zhanshi warmly welcome friends all over the world visiting our company, giving your treasure guidance, and let′ S create a brilliant future hand in hand!