Zs-1220 Semi-Automatic Servo Motor Driving Normal Type High Speed Vacuum Thermoforming Machine for Clamshell, Disposable Tableware, Biodegradable Tableware

• After-sales Service: Free Installation and Training
• Warranty: 1 Year
• Certification: CE, ISO, SGS
• Column number: Four Column
• Molding Method: Thermoforming
• Automatic Grade: Semiautomatic
• Model NO.: ZS-1220S(Normal Type)
• Model: Zs-1220
• Application: Vacuum Thermoforming Machine
• Heating Method: Electric Heating Brick
• Driving Method: Servo Motor Driving
• Transport Package: Stretch Film or Wooden Box
• Specification: 1220*710mm
• Trademark: ZHANSHI
• Origin: Qingpu District, Shanghai
• HS Code: 8477409000
• Production Capacity: 100sets/Year

Product Description

 

Summary

Zs-1220 Semi-Automatic Servo Motor Driving Normal Type High Speed Vacuum Thermoforming Machine for Clamshell, Disposable Tableware, Biodegradable Tableware

1. PLC and Touch Screen Control, the whole system realize Human machine Interface.
2. All parameters are set on the touch screen and all the running status is being monitored.
3. The equipment has diagnostic function, fault messages and elimination measures real-time display, easy to operate and maintain.
4. This machine can store several product's parameters, just select the right parameter when changing products.
5. This equipment can finish the process of feeding, heating, forming, whole piece cutting in one time.  
6. Servo motor driving / Cylinder driving two types are available for the forming process.



 

Application

1. It's suitable for PLA, corn starch, PP, PE, APET, PVC, PETG, PS, ABS, EPS, HIPS and other plastic sheet forming.
2. Processing the high transparency, high depth, circular, square Shape, irregular, top and bottom both sides stretch, turnup etc. It produce variety of medical industry blister lining,the food industry's lunch box,toys, tray, dish, bowl, cover, electronic industry and other industrial packaging.


 

Parameters

1	Model	ZS-1220	ZS-1220S(Normal Type)	ZS-1220(Advanced Type)
2	Driving method	Air Cylinder	Servo motor	Servo motor
3	Total power	45kw(Normally use 15-30kw)	52kw(Normally use 22-37kw)	52kw(Normally use 22-37kw)
4	Max forming area	1220*710mm
5	Max forming depth	180mm
6	Material thickness	0.1-2mm
7	Air pressure	0.7 Mpa
8	Production speed	6-15 cycle/min
9	Heating power	39kw
10	Power supply	380v-50hz-3ph
11	Weight	3.5T
12	Dimension(L*W*H)	7400*1780*2500mm

Differences between cylinder driving, servo motor driving(Normal type)&servo motor driving(Advanced type)

Type	Cylinder driving	Servo motor drving(Normal Type)	Servo motor driving(Advanced Type)
Mold platform Driving Method	Air cylinder driving	Servo motor driving, high speed, large driving force, high precision, multi-stage speed adjustable. Suitable for high demand products	Same to Normal Type
Upper mold platform	Fixed on a steel plate and driven by air cylinder	Fixed on a steel platform and driven by servo motor	Same to Normal Type
Lower Mold	Fixed on a steel plate and driven by air cylinder, the mold platform is likely to decline after a long time using	Fixed on a steel platform and driven by servo motor, the platform can keep horizontal after many years	Same to Normal Type
Sheet Cutting	Driven by Air cylinder	Driven by Motor	Same to Normal Type
Sliding block	N/A	N/A	On the four corners of both upper and lower mold platforms, there are 2 sliding block to keep the mold platform horizontal, and keep the gliding smoothly Total 16 PCS sliding blocks
Heating Brick	Made in China	Made in China	Germany ELSTEIN
	Cylinder Driving and Servo Motor Normal Type only have Upper Oven, But the Servo Motor Advanced Type has both Upper and Lower Ovens.

 

Processing flow

                       1. Automatic Feeding                                                       2. Heating                                        3. Negative pressure vacuum forming
 

                                        4. Whole Piece Cutting                                                                               5. Finished product drop into layoff box


 

Technical features

1. The lower mold is semi-enclosed, the upper mold is electrically regulated.
2. Mechanical slicing, safe, reliable and save material.
3. Special functions: High speed / low speed vacuumizing, upper mould buffering, upper mould electrically regulation, multiple blowing function, multiple demoulding function, upper mould assisting demoulding function, automatic calculation, material pulling speed regulation function.
4. Inverter control material pulling: hollow reducer directly connected with the main shaft, double row chain driving, maintaining stability during high-speed operation, distance between the beams is adjustable, make the best use of the material, reduce waste, and avoid any error.      
5. The pressing system has material blocking device: make sure the feeding is accurate and easy, and it won't cause any waste due to the material deviation.

 

 

Main components

Item	Brand
PLC	Japan OMRON
Touch screen	Kunlun Tongtai
Control relay	Japan OMRON
Solenoid valve	Taiwan Mindman
Vacuum pump	Germany Hokaido or Joysun 100m³
AC contactor	Japan Mitsubishi
Heating method	Electric heating brick
Thermoregulation System	AOYI Temperature Control Module
Cylinder	ZHICHENG(Joint Venture)
Oil-Water separator	Korea EOCR
Inverter	INVERDEX
Photoelectric Switch	Taiwan Roko
Beam guide rail	6063 Aluminum profile with stainless steel surface
Material pulling chain	Double row sharp teeth type
Water chiller	Lingtong
Promixity Switch	Korea AOTONICS
Air Switch	Korea LG
Ajustable Mold Plate	Electric, aluminum, water cooling channel inside

 

Power&Air (Customer supply)

1. Power Supply:  380V-50HZ-3PH or customized.
2. Air supply: 1" (DN25) compressed air interface, pressure 0.6-0.8 MP.
3. Vacuum pump, water chiller is included in the machine.
4. Customers should prepare their own air storage tank , air compressors, dryer and hydraulic cutting machine.

                            Air compressor                                                     Air storage tank                                          Hydraulic cutting machine

 

Workshop environment

1. Workshop entry width over : 3.0M
2. The height of workshop over : 3.5M
3. Ground load over 1 ton / m2.
 

Suitable products:





Our service:
1) Recommend right machine and accessories according to customer's production quantity.  Calculate the investment scale.
2) Suggest the right installation point to make full use of the space of the workshop.
3) Recommend the plastic sheet manufacturer .
4) Debug the machine until the qualified samples are approved.
5) Train operator for customer.
6) Provide feasible solutions to save cost.
7) One year's quality warranty.
8) Damage of parts(artificial damage not include) will be replace free of charge within one year.
9) Provide life-long maintenance to customers. Only charge cost price of material and traffic cost.
10) Modify machine or add other device on machine as per customer's request at reasonable cost.




Packing & Delivery:

1. Each part wrapped with stretch film or wooden box 
2. Container: 1*20HQ 

3. HS Code: 8477409000  

4. Delivery time: 15-20 days (free time), 25-35 days(Busy time)

 

 

About us:

    Shanghai Zhanshi Mechanical Equipment Co.Ltd., established in 2009 (formerly known as Shanghai ZhanShi Packaging Machinery Factory, foundedin 2004), is an enterprise which specializes in R&D,innovation,manufacture and market of thermoforming equipment.  With the joint unremitting efforts by all staff, ZhanShi has established the following enterprises at different times with thermoforming as the central point:
In 2009, Shanghai Zhanbi Mold Co.Ltd was established. Mainly engaged in mold design and development processing in blister industry.
    In 2014, Suzhou Green Sea New Material Co.Ltd was established. Mainly engaged in the extrusion production of blister sheets of 2-14mm thickness.
    In 2015, Shanghai Zhanbo International Trading Co.Ltd was established. Mainly engaged in the export of thermoforming equipment and plastic
packaging materials.
    In 2017,Shanghai Yan Zhen Automation Equipment Co. Ltd was established. Mainly engaged in the high frequency welding equipment for plastic
products.
   In 2020, Huzhou Zhanshi Machinery Equipment Co.Ltd. was established, The company purchased two standard factory buildings in the industrial park, the net size is more than 6,500 square meters. (The net size of Zhanshi in Shanghai is 3,100 square meters.)

Our partners & suppliers:





Our factory:




Customers & Exhibition:

We attend the fair such as China plas ,Vietnam plas ,plastic and rubber exhibition ,Malasia International Plastic, Mould&Tools Exhibition and so on.!Meanwhile, We have customers from more than 79 countries such as USA, Canada , Germany, Japan, UK, India, Czech Republic, South Korea, Slovakia, Poland, Turkey, Malaysia, Vietnam, Indonesia, Russia, Iran, Brazil, Argentina, Chile, Bolivia, UAE, Saudi Arabia, Yemen, Peru, etc.
 

Certificates:





Q&A:
1. Q: Are you a factory or trading company?
A: We are a factory.and well known manufacture of vacuum forming machine for over 10 years in China.

2. Q: How does your factory do regarding quality control?
A: We have passed the ISO9001:2000 Quality Management System and CE certifate and we have a special QC department in charge of products' quality.

3. Q: How long is the warranty period?
A: One year's quality warranty. Damage of parts(artificial damage not include) will be replace free of charge within one year.Provide life-long maintenanceto customers. Only charge cost price of material and traffic cost.

4. Q: How much production capacity of your company one year?
A: We can manufacture about 100 sets machines one year,we support customized machines.

5. Q: Where is your factory ? How to get there?
A: Our factory is located in No.26 Kangyuan Road ,Zhujiajiao Industrial Zone,Qingpu District,Shanghai,China. It will take 30 minutes from Shanghai Hongqiao Airport by car, 60 minutes from Shanghai Pudong airport by car.