Summary
Fully Automatic Positive and Negative Pressure Thin Sheet Three or Four-Station Vacuum Thermoforming Processing Plastic Packaging, tray, box, lid) Machine
- Adopt the latest international thermoforming technology and It is integrated of electric, mechanical & pneumatic design.
- PLC and Touch Screen Control, the whole system realize Human machine Interaction.
- Three-stage heating, easy for the forming of convex or concave molds. Laser blade cutting.
- Heating ,forming ,punching, cutting, stacking all in one line.
- The advantage of the machine:
(1) Reduce the manual labour
(2) Easy for operation
(3) Improve the efficiency
(4) High reliability
(5) High level of automation
(6) Completely driven by servo motor
Application
- It's suitable for PLA,corn starch,PP,PE,APET,PVC,PETG ,PS,ABS ,EPS,HIPS and other plastic sheet forming.
- Processing the high transparency, high depth, circular, square Shape, irregular, top and bottom both sides stretch, turnup etc. It produce variety of medical industry blister lining,the food industry's lunch box,toys, tray, dish, bowl, cover, electronic industry and other industrial packaging.
Parameters
| 1 |
Model |
ZS-6070 |
| 2 |
Max forming area |
600*700mm |
| 3 |
Mold platform driving method |
Servo Motor |
| 4 |
Cutting type |
Cut outside mold |
| 5 |
Advantage |
Reduce mold cost, power saving, removable heating furnace, adopt air shaft in feeding station, quick mold change device, price much lower |
| 6 |
Max forming depth |
160mm |
| 7 |
Material thickness |
0.1-2.0mm |
| 8 |
Max material diameter |
1000mm |
| 9 |
Production speed |
13-40cycle/min |
| 10 |
Total power |
152kw (Normally use 40-100kw) |
| 11 |
Voltage |
380v-50hz-3ph |
| 12 |
Weight |
15T |
| 13 |
Dimension
(L*W*H) |
12000*2500*3700mm (Can be detached and put into a 40HQ container) |
Processing flow
1. Automatic Feeding 2. Three or two stage heating 3. Positive and negative pressure forming
4. Servo driving cutting 5. Automatic stacking 6. Scrap recycling
Technical features
1. The material is heated by (three or two) stages upper and lower infrared heating furnace, and the temperature of each segment is adjustable.
2. The main frame is welded or jointed by steel profile. So it has enough strength and stiffness.
3. All metal surfaces have been treated with rust preventive coating.
4. Two kinds of cutting mold
(1)Aluminum Movable cutting mold: Each blade is consist of blade holder and locating block. Switch on the heating system when use the cutter, the products would be smooth and no spot on it.
(2)Laser wood cutter: the blade holder is made by plywood. The profile of the cutting line is cut out by laser , then the blades are inserted into blade holder. The cost is low, suitable for low-demand products.
5.Quick mold change device.
Before mold installation,switch on the manual valve,the air locking mechanism will open, after moving the mold onto the right position, switch off the manual valve, then the air locking mechanism will close to realize quick mold change. The whole process need 10 minutes.
6.There are a number of protective measures. Any action that may cause collision with each other are prevented.
7.Manual/automatic two working mode. All settings are implemented on the touch screen. After the operator put the material on position and press the automatic switch ,the equipment will complete the whole forming process. Manual mode is mainly used for mold change and sample test.
Main components
| Item |
Brand |
| PLC |
Japan OMRON |
| Touch Screen |
LCD Screen |
| Control Relay |
Japan OMRON |
| Solenoid Valve |
Japan CKD/SMC |
| Vacuum Pump |
Germany Hokaido or Joysun 100m³ |
| AC Contactor |
Japan Mitsubishi |
| Heating method |
Electric heating Brick |
| Thermoregulation System |
Hero Temperature Control Module |
| Cylinder |
ZHICHENG(Joint Venture) |
| Oil- Water Separator |
Korea SANWO |
| Inverter |
INVERDEX |
| Servo motor |
Invovance |
| Beam guide rail |
6063 Aluminum profile with stainless steel surface |
| Material pulling chain |
Double row sharp teeth type |
| Water chiller |
Lingtong |
| Cutting method |
Crank arm structure + Servo motor + Removable aluminum cutting mold |
POWER & AIR (Customer supply)
1. Power Supply: 380V-50HZ-3PH or customized
2. Air supply: 1" (DN25) compressed air interface, pressure 0.6-0.8 MP.
3. Vacuum pump , water chiller is included in the machine.
4. Customers should prepare their own air storage tank , air compressors, dryer
|
|
|
| Air compressor |
Air storage tank |
Workshop environment
1. Workshop entry width over : 3.0M
2. The height of workshop over : 3.5M
3. Ground load over 1 ton / m2.
Samples:
Our Services:
1. Recommend right machine and accessories according to customer's production quantity. Calculate the investment scale.
2. Suggest the right installation point to make full use of the space of the workshop.
3. Recommend the plastic sheet manufacturer .
4. Debug the machine until the qualified samples are approved.
5. Train operator for customer.
6. Provide feasible solutions to save cost.
7. One year's quality warranty.
8. Damage of parts(artificial damage not include) will be replace free of charge within one year.
9. Provide life-long maintenance to customers. Only charge cost price of material and traffic cost.
10. Modify machine or add other device on machine as per customer's request at reasonable cost.
PACKING & DELIVERY
1. Each part wrapped with stretch film or wooden box
2. Container: 1*40HQ
3. HS Code: 8477409000
4. Delivery time: 60-70 days (free time) , 80-90 days(Busy time)
ABOUT US
Since founded in 2004 ,the company develops fast with the great efforts of all employees .The company covers an area over 6000 square meters and has more than 200 working staff, among them 25 were high technicians. We have 3 large and medium-sized CNC Machine center and many other machine tools, both the processing equipment and technology were in a leading position in the thermoforming industry in China.
OUR PARTNER & SUPPLIER
Our factory
Customer & Exhibition
We attend the fair such as China plas ,Vietnam plas ,plastic and rubber exhibition ,Malasia International Plastic, Mould&Tools Exhibition and so on.!Meanwhile, We have customers from more than 79 countries such as USA, Canada , Germany, Japan, UK, India, Czech Republic, South Korea, Slovakia, Poland, Turkey, Malaysia, Vietnam, Indonesia, Russia, Iran, Brazil, Argentina, Chile, Bolivia, UAE, Saudi Arabia, Yemen, Peru, etc.
Q&A:
1. Q: Are you a factory or trading company?
A: We are a factory.and well known manufacture of vacuum forming machine for over 10 years in China.
2. Q: How does your factory do regarding quality control?
A: We have passed the ISO9001:2000 Quality Management System and CE certifate and we have a special QC department in charge of products' quality.
3. Q: How long is the warranty period?
A: One year's quality warranty. Damage of parts(artificial damage not include) will be replace free of charge within one year.Provide life-long maintenanceto customers. Only charge cost price of material and traffic cost.
4. Q: How much production capacity of your company one year?
A: We can manufacture about 100 sets machines one year,we support customized machines.
5. Q: Where is your factory ? How to get there?
A: Our factory is located in No.26 Kangyuan Road ,Zhujiajiao Industrial Zone,Qingpu District,Shanghai,China. It will take 30 minutes from Shanghai Hongqiao Airport by car, 60 minutes from Shanghai Pudong airport by car.
Audited Supplier 
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