Basic Info.
After-sales Service
Free Installation and Training
Certification
CE, ISO, SGS,IAF
Molding Method
Thermoforming
Application
Vacuum Thermoforming Machine
Driving Method
Complete Servo Motor
Technology
Film Insert Molding
Transport Package
Stretch Film or Wooden Box
Origin
Qingpu District, Shanghai
Product Description
Summary
ZS-BQ80120 INS Technology Positive and Negative Pressure Thermoforming Machine
In recent years, the high-end three-dimensional tactile sense of automobile interior decoration has become more and more important, and it has gradually become one of the important factors to decide whether to buy or not in the fierce competition of automobile market. INS is the newest technology in the field
Main Feature
Vacuum forming outer surface match with injection molding filling, enhance scratch resistance . Application
1. Suitable for complex product surface and suitable for partial decoration
2. Higher tensile coefficient , suitable for decoration of deep area
3. Simulating wood or metal texture , do not need any solvents , and no harm for the environment
Parameters
| 1 | Model | ZS-BQ80120 |
| 2 | Max forming area | 1200*600mm |
| 3 | Max forming height | 150mm |
| 5 | Total power | 112kw(Normally use power :45~80KW) |
| 6 | Dimension
(L*W*H) | 8800*2700*3800mm(L* W * H) |
| 7 | Weight | 11500kg |
| 9 | Production Speed: | 4~6 Cycle/minutes |
| 10 | Compressed Air Connection: | 1"DN 25 or 1 1/2" DN40(0.6-0.8 Mpa) |
| 12 | Thickness of Sheet: | 0.1~2.00 mm |
| 13 | Raw Material: | HDPE, ABS,PC,PS,PP,PE,PVC ,PMMA,etc |
Processing flow
Automatic feeding →Two stage heating by furnace heating →Positive and Negative pressure forming →Whole piece cutting
Technical features
1,The machine was made up of Main body Structure,Positive and Negative Pressure Forming system, temperature control system, Vacuum system, heating system, Pneumatic system, electric and computer system ,whole piece cutting system etc.
2,Body: welded by steel structure,used for installation of forming ,heating, sealing and auxiliary device. The overall steel frame has sufficient strength and hardness. All metal surface primers are treated with anti-rust paint; adopt common parts and standard parts in structural design,easy for maintenance and replacement of all parts.
3. Forming mold base:
1) Rapid mold change device: adopt steel structure welding or splicing profile, used for installation of rapid mold change device and vacuum system, the air lock mechanism is controlled by mechanical manual valve on the right side of the mold table.Before installing the mold, switch on the manual valve, then switch on the air lock mechanism, and then push the mold into the movable platform. When the mold is pushed into place, switch off the mechanical manual valve, the air lock mechanism is closed and locked to achieve rapid mold loading, and vice versa,unloading the mold rapidly , the whole mold changing process is convenient and fast.
2)There are 4 kinds of forming modes, which can be selected by customers.
A mode: consists of lower frame, lower mold and upper mold.The lower mold need demoulding ; vacuum from the lower mold , positive pressure from the upper mold.
B mode: consists of lower frame, lower mold and upper mold.The upper mold need demoulding ; vacuum from the upper mold , positive pressure from the lower mold.
C mode: consists of upper frame, lower mold and upper mold.The lower mold need demoulding ; vacuum from the lower mold , positive pressure from the upper mold.
D mode: consists of upper frame, lower mold and upper mold.The upper mold need demoulding ; vacuum from the upper mold , positive pressure from the lower mold
4.The whole piece finished product drop into lay-out box, the position of the box can be adjusted according to the size of the product.
5.Electrical and PLC control systems / safety facilities
1) The system sets a number of protection measures, and each action that may collide with each other has a chain protection.
2) Safety door protection and sealing device adopts manual deduction and manual locking to improve equipment safety factor.
3) The electrical main control system is controlled by PLC integrated module, and the industrial touch display is used as HMI (human machine interface), and the Chinese interface is adopted. The machine has settings and modifications including button operation and all process parameters to make the unit easy to operate and maintain.
4) The working mode of the whole machine is divided into manual/automatic, all setting operations are realized on the touch screen; when the operator puts the materials, the automatic starting device is used to complete the whole process of forming the process, and the materials in the silo are directly produced; manual Mainly used for mold change or sample control.
5) The power distribution cabinet contains protection circuits, including overcurrent, overvoltage, undervoltage, short circuit and overload protection. The heating element has a fuse protection. For safety issues that may pose a hazard to the system or workpiece, there are warning signs or backup text instructions. Leave 5-10% space in the control box for future changes. The cabinet is equipped with a strainer and a protective cooling fan.
6)All non-removable cables and wires outside the power box are hidden in the cable trough for easy opening and repair. If it is not possible at this point, use a hose to fix it.
Main components
| Item | Brand |
| PLC | Japan OMRON |
| Touch screen | Kunlun Tongtai |
| Control relay | Japan OMRON |
| Solenoid valve | Japan CKD/SMC |
| Vacuum pump | Germany Hokaido or Joysun 100m³ |
| AC contactor | Japan Mitsubishi |
| Heating method | Electric heating brick |
| Thermoregulation System | AOYI Temperature Control Module |
| Cylinder | ZHICHENG(Joint Venture) |
| Oil-Water separator | Korea SANWO |
| Inverter | INVERDEX |
| Servo motor | DELTA |
| Beam guide rail | 6063 Aluminum profile with stainless steel surface |
| Material pulling chain | Double row sharp teeth type |
| Water chiller | Lingtong |
| Cutting method | Crank arm structure+ Servo motor
+Removable aluminum cutting mold |
Power&Air (Customer supply)
1. Power Supply: 380V-50HZ-3PH or customized.
2. Air supply: 1" (DN25) compressed air interface, pressure 0.6-0.8 MP.
3. Vacuum pump , water chiller is included in the machine.
4. Customers should prepare their own air storage tank , air compressors, dryer.
| |
| Air compressor | Air storage tank |
Workshop environment
1. Workshop entry width over : 3.0M
2. The height of workshop over : 3.5M
3. Ground load over 1 ton / m2.
Suitable products:Our service:1) Recommend right machine and accessories according to customer's production quantity. Calculate the investment scale.
2) Suggest the right installation point to make full use of the space of the workshop.
3) Recommend the plastic sheet manufacturer .
4) Debug the machine until the qualified samples are approved.
5) Train operator for customer.
6) Provide feasible solutions to save cost.
7) One year's quality warranty.
8) Damage of parts(artificial damage not include) will be replace free of charge within one year.
9) Provide life-long maintenance to customers. Only charge cost price of material and traffic cost.
10) Modify machine or add other device on machine as per customer's request at reasonable cost.Packing & Delivery:1. Each part wrapped with stretch film or wooden box
2. Container: 1*40HQ 3. HS Code: 8477409000
4. Delivery time: 60-70 days (free time), 80-90 days(Busy time)
About us: Shanghai Zhanshi Mechanical Equipment Co.Ltd., established in 2009 (formerly known as Shanghai ZhanShi Packaging Machinery Factory, foundedin 2004), is an enterprise which specializes in R&D,innovation,manufacture and market of thermoforming equipment. With the joint unremitting efforts by all staff, ZhanShi has established the following enterprises at different times with thermoforming as the central point:
In 2009, Shanghai Zhanbi Mold Co.Ltd was established. Mainly engaged in mold design and development processing in blister industry.
In 2014, Suzhou Green Sea New Material Co.Ltd was established. Mainly engaged in the extrusion production of blister sheets of 2-14mm thickness.
In 2015, Shanghai Zhanbo International Trading Co.Ltd was established. Mainly engaged in the export of thermoforming equipment and plastic
packaging materials.
In 2017,Shanghai Yan Zhen Automation Equipment Co. Ltd was established. Mainly engaged in the high frequency welding equipment for plastic
products.
In 2020, Huzhou Zhanshi Machinery Equipment Co.Ltd. was established, The company purchased two standard factory buildings in the industrial park, the net size is more than 6,500 square meters. (The net size of Zhanshi in Shanghai is 3,100 square meters.)Our partners & suppliers:Our factory:
Customers & Exhibition:We attend the fair such as China plas, Vietnam plas, plastic and rubber exhibition, Malasia International Plastic, Mould&Tools Exhibition and so on! Meanwhile, We have customers from more than 79 countries such as USA, Canada, Germany, Japan, UK, India, Czech Republic, South Korea, Slovakia, Poland, Turkey, Malaysia, Vietnam, Indonesia, Russia, Iran, Brazil, Argentina, Chile, Bolivia, UAE, Saudi Arabia, Yemen, Peru, etc. Certificates:
Q&A:
1. Q: Are you a factory or trading company?
A: We are a factory.and well known manufacture of vacuum forming machine for over 10 years in China.
2. Q: How does your factory do regarding quality control?
A: We have passed the ISO9001:2000 Quality Management System and CE certifate and we have a special QC department in charge of products' quality.
3. Q: How long is the warranty period?
A: One year's quality warranty. Damage of parts(artificial damage not include) will be replace free of charge within one year.Provide life-long maintenanceto customers. Only charge cost price of material and traffic cost.
4. Q: How much production capacity of your company one year?
A: We can manufacture about 100 sets machines one year,we support customized machines.
5. Q: Where is your factory ? How to get there?
A: Our factory is located in No.26 Kangyuan Road ,Zhujiajiao Industrial Zone,Qingpu District,Shanghai,China. It will take 30 minutes from Shanghai Hongqiao Airport by car, 60 minutes from Shanghai Pudong airport by car.
Address:
No. 26, Kangyuan Road, Zhujiajiao Industrial Park, Qingpu, Shanghai, China
Business Type:
Manufacturer/Factory
Business Range:
Auto, Motorcycle Parts & Accessories, Bags, Cases & Boxes, Electrical & Electronics, Furniture, Health & Medicine, Lights & Lighting, Manufacturing & Processing Machinery, Packaging & Printing, Tools & Hardware, Toys
Management System Certification:
ISO 9001, ISO 9000, ISO 14001, ISO 14000
Company Introduction:
Shanghai Zhanshi Mechanical Equipment Co., Ltd is a professional thermoforming machines manufacturer and is dedicated to the R&D, innovation, Manufacturing of all kinds of Blister forming and plastic molding machines. Our company located in Zhujiajiao Industrial Zone, Qingpu District, Shanghai, close to G50, G1501 high way and 318 national highway, about one hour′ S drive to downtown Shanghai, has a convenient traffic.
Since founded in 2004, the Company develops fast with the great efforts of all employees and now possess two subsidiaries named Suzhou Green Sea New Material Co., Ltd. And Shanghai Zhanbo Molding Co., Ltd., Covers an area over 6000 square meters and has more than 200 working staff, among them 25 were high technicians. We have 3 large and medium-sized CNC Machine center and many other machine tools, both the processing equipments and technology were in a leading position in the thermoforming industry in China.
The Major Business scope of Zhanshi Mechanical can be divided into three categories: Automatic vacuum forming machines, Automatic Thick sheet vacuum forming machines and production line, Blister packaging machines and its peripheral equipment etc. Our products can be widely used in the production of blister packaging, electronics, precision injection molding, auto parts, sanitary wares, bags and light-fixture, advertising signs, apparatus (electrical) shell and inner bladder, plastic pallet and liners and so on. We also could provide customers with all kinds of raw materials such as the sheets for production, and the customized services of Aluminum alloy molds is also available.
Taking the concept of "Focusing on customer demands, meeting customer requirements, leading the markets", and bearing the principle of " mutual benefit and common development, quality inheritation and value creation", Shanghai Zhanshi warmly welcome friends all over the world visiting our company, giving your treasure guidance, and let′ S create a brilliant future hand in hand!
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