Basic Info.
After-sales Service
Lifetime
Certification
CE, ISO, SGS
Molding Method
Vacuum Thermoforming
Name
Vacuum Thermoforming Machine
Heating Method
Two or Three Stage Double Side Heating
Process
Forming, Punching(Optional), Cutting, Stacking
Transport Package
Stretch Film or Wooden Box
Specification
Dimension: 11000*2500*3000mm
Origin
Qingpu District, Shanghai
Product Description
Summary
1. Ordinary semi-automatic machine forming mold is also workable for this machine, low mold cost.
2. Suitable for moderate quantity, automatic operation working environment, saving labor and mold cost.
3. Adopt the latest international thermoforming technology and It is integrated of electric, mechanical and pneumatic design.
4. PLC and Touch Screen Control, the whole system realize Human machine Interaction.
5. Multistage heating, easy for the forming of Convex or Concave Molds. Laser blade cutting.
6.Heating, punching, forming, cutting, stacking all-in-one machine. Reduce the worker,easy for operation,improve the production speed, high automatic, it's a idea machine for thermoforming products line production. Application
1. It's suitable for PLA,corn starch,PP,PE,APET,PVC,PETG ,PS,ABS ,EPS,HIPS and other plastic sheet forming.
2. Processing the high transparency, high depth, circular, square Shape, irregular, top and bottom both sides stretch, turnup etc. It produce variety of medical industry blister lining,the food industry's lunch box,toys, tray, dish, bowl, cover, electronic industry and other industrial packaging.
Parameters
1 | Model | ZS-6171 |
2 | Max forming area | 610*710mm |
3 | Max forming height | 150mm |
4 | Stations of the equipment | Forming-Cutting-Stacking |
5 | Material thickness | 0.1-2.0mm |
6 | Air pressure | 0.7Mpa |
7 | Production speed | 4-12 cycle/min |
8 | Heating power | 39kw |
9 | Total power | 64kw(Normally use 25-45kw) |
10 | Power supply | 380V-50HZ-3PH |
11 | Weight | 9.5T |
12 | Dimension | 11000*2500*3000m(L*W*H) |
Processing flow
1. Automatic Feeding 2. Two stage Heating 3. Negative pressure vacuum forming
4. Automatic Cutting 5. Automatic stacking 6. Scrap recycling
Technical features
1. The machine was made up of Main body Structure, Negative Pressure Forming system, temperature control system, Vacuum system and heating system, Pneumatic system, cutting system etc.
2. Body: welded by steel structure, the overall steel frame has sufficient strength and hardness. All metal surface primers are treated with anti-rust paint; for later maintenance and easy replacement of all parts. The application of common parts and standard parts in structural design.
3. Electrical and PLC control systems / safety facilities
1) The system sets a number of protection measures, and each action that may collide with each other has a chain protection.
2) Safety door protection and sealing device adopts manual deduction and manual locking to improve equipment safety factor.
3) The electrical main control system is controlled by PLC integrated module, and the industrial touch display is used as HMI (human machine interface), and the Chinese interface is adopted. The machine has settings and modifications including button operation and all process parameters to make the unit easy to operate and maintain.
4) The working mode of the whole machine is divided into manual/automatic, all setting operations are realized on the touch screen; when the operator puts the materials, the automatic starting device is used to complete the whole process of forming the process, and the materials in the silo are directly produced; manual Mainly used for mold change or sample control.
5) The power distribution cabinet contains protection circuits, including overcurrent, overvoltage, undervoltage, short circuit and overload protection. The heating element has a fuse protection. For safety issues that may pose a hazard to the system or workpiece, there are warning signs or backup text instructions. Leave 5-10% space in the control box for future changes. The cabinet is equipped with a strainer and a protective cooling fan.
6)All non-removable cables and wires outside the power box are hidden in the cable trough for easy opening and repair. If it is not possible at this point, use a hose to fix it.
Main components
Item | Brand |
PLC | Japan OMRON |
Touch screen | Kunlun Tongtai |
Control relay | Japan OMRON |
Solenoid valve | Japan CKD/SMC |
Vacuum pump | Germany Hokaido or Joysun 100m³ |
AC contactor | Japan Mitsubishi |
Heating method | Electric heating brick |
Thermoregulation System | AOYI Temperature Control Module |
Cylinder | ZHICHENG(Joint Venture) |
Oil-Water separator | Korea SANWO |
Inverter | INVERDEX |
Servo motor | DELTA |
Beam guide rail | 6063 Aluminum profile with stainless steel surface |
Material pulling chain | Double row sharp teeth type |
Water chiller | Lingtong |
Cutting method | Crank arm structure+ Servo motor +Removable aluminum cutting mold |
Power&Air (Customer supply)
1. Power Supply: 380V-50HZ-3PH or customized.
2. Air supply: 1" (DN25) compressed air interface, pressure 0.6-0.8 MP.
3. Vacuum pump , water chiller is included in the machine.
4. Customers should prepare their own air storage tank , air compressors, dryer.
| |
Air compressor | Air storage tank |
Workshop environment
1. Workshop entry width over : 3.0M
2. The height of workshop over : 3.5M
3. Ground load over 1 ton / m2.
Samples:Our service:1) Recommend right machine and accessories according to customer's production quantity. Calculate the investment scale.2) Suggest the right installation point to make full use of the space of the workshop.3) Recommend the plastic sheet manufacturer .4) Debug the machine until the qualified samples are approved.5) Train operator for customer.6) Provide feasible solutions to save cost.7) One year's quality warranty.8) Damage of parts(artificial damage not include) will be replace free of charge within one year.9) Provide life-long maintenance to customers. Only charge cost price of material and traffic cost.10) Modify machine or add other device on machine as per customer's request at reasonable cost.Packing & Delivery:1. Each part wrapped with stretch film or wooden box
2. Container: 1*40HQ 3. HS Code: 8477409000
4. Delivery time: 60-70 days (free time), 80-90 days(Busy time)
About us:Since founded in 2004 ,the company develops fast with the great efforts of all employees .The company covers an area over 6000 square meters and has more than 200 working staff, among them 25 were high technicians. We have 3 large and medium-sized CNC Machine center and many other machine tools, both the processing equipment and technology were in a leading position in the thermoforming industry in China.Our partners & suppliers:Our factory:
Customers & Exhibition:We attend the fair such as China plas ,Vietnam plas ,plastic and rubber exhibition ,Malasia International Plastic, Mould&Tools Exhibition and so on.!Meanwhile, We have customers from more than 79 countries such as USA, Canada , Germany, Japan, UK, India, Czech Republic, South Korea, Slovakia, Poland, Turkey, Malaysia, Vietnam, Indonesia, Russia, Iran, Brazil, Argentina, Chile, Bolivia, UAE, Saudi Arabia, Yemen, Peru, etc. Q&A:1. Q: Are you a factory or trading company?
A: We are a factory.and well known manufacture of vacuum forming machine for over 10 years in China.2. Q: How does your factory do regarding quality control?
A: We have passed the ISO9001:2000 Quality Management System and CE certifate and we have a special QC department in charge of products' quality.
3. Q: How long is the warranty period?
A: One year's quality warranty. Damage of parts(artificial damage not include) will be replace free of charge within one year.Provide life-long maintenanceto customers. Only charge cost price of material and traffic cost.
4. Q: How much production capacity of your company one year?
A: We can manufacture about 100 sets machines one year,we support customized machines.
5. Q: Where is your factory ? How to get there?
A: Our factory is located in No.26 Kangyuan Road ,Zhujiajiao Industrial Zone,Qingpu District,Shanghai,China. It will take 30 minutes from Shanghai Hongqiao Airport by car, 60 minutes from Shanghai Pudong airport by car.
Address:
No. 26, Kangyuan Road, Zhujiajiao Industrial Park, Qingpu, Shanghai, China
Business Type:
Manufacturer/Factory
Business Range:
Auto, Motorcycle Parts & Accessories, Bags, Cases & Boxes, Electrical & Electronics, Furniture, Health & Medicine, Lights & Lighting, Manufacturing & Processing Machinery, Packaging & Printing, Tools & Hardware, Toys
Management System Certification:
ISO 9001, ISO 9000, ISO 14001, ISO 14000
Company Introduction:
Shanghai Zhanshi Mechanical Equipment Co., Ltd is a professional thermoforming machines manufacturer and is dedicated to the R&D, innovation, Manufacturing of all kinds of Blister forming and plastic molding machines. Our company located in Zhujiajiao Industrial Zone, Qingpu District, Shanghai, close to G50, G1501 high way and 318 national highway, about one hour′ S drive to downtown Shanghai, has a convenient traffic.
Since founded in 2004, the Company develops fast with the great efforts of all employees and now possess two subsidiaries named Suzhou Green Sea New Material Co., Ltd. And Shanghai Zhanbo Molding Co., Ltd., Covers an area over 6000 square meters and has more than 200 working staff, among them 25 were high technicians. We have 3 large and medium-sized CNC Machine center and many other machine tools, both the processing equipments and technology were in a leading position in the thermoforming industry in China.
The Major Business scope of Zhanshi Mechanical can be divided into three categories: Automatic vacuum forming machines, Automatic Thick sheet vacuum forming machines and production line, Blister packaging machines and its peripheral equipment etc. Our products can be widely used in the production of blister packaging, electronics, precision injection molding, auto parts, sanitary wares, bags and light-fixture, advertising signs, apparatus (electrical) shell and inner bladder, plastic pallet and liners and so on. We also could provide customers with all kinds of raw materials such as the sheets for production, and the customized services of Aluminum alloy molds is also available.
Taking the concept of "Focusing on customer demands, meeting customer requirements, leading the markets", and bearing the principle of " mutual benefit and common development, quality inheritation and value creation", Shanghai Zhanshi warmly welcome friends all over the world visiting our company, giving your treasure guidance, and let′ S create a brilliant future hand in hand!