Zs - 1210 Thick Sheet Vacuum Forming Machine for Roll and Plate

• After-sales Service: Lifetime
• Warranty: Lifetime
• Certification: CE, ISO
• Column number: Four Column
• Molding Method: Pressing
• Application: PP,PE, ABS,PS,PVC,HDPE
• Model NO.: ZS-1210
• Transport Package: Wooden Box
• Specification: Forming area: 1200mm*1000mm
• Trademark: ZHANSHI
• Origin: Qingpu District, Shanghai, China
• HS Code: 847740900
• Production Capacity: 100/Year

Product Description

ZS - 1210 Thick Sheet Vacuum Forming Machine for Roll and Plate

Summary

 

1. With the character of reasonable structure and easy operation, this machine is suitable for vacuum forming of big sizes products.
2. Adopt double side heating, the oven is made up of heating tube, tube carriage and porcelain connector. The energy consumption is about 60% of similar machines in the market. If being used Intermittently, the energy consumption would be even Lower.
3. Equipped with diagnostic and file backup function, real-time display of fault information and troubleshooting measures, easy to operate and maintain
4. The safety mechanism can prevent the pressing frame from falling down when out of power. Safety protection net is installed in the operating area, the machine is unable to run unless the operator leave the forming area, which greatly improve safety level.
5. Two time extraction function. Realize Multi-step demolding for complex plastic products to ensure the quality and beauty of the products.

Application

1. It is suitable for sheet and roll type ABS  PP  PS  PVC  EPS  HIPS  PE  HDPE  PC  PMMA  

        EVA  PETG plastic material.
    2. Products are widely used as electronics blister, food, hardware tools, medical equipment, lamps and lanterns, sanitary ware,          luggage, refrigerator liner, automotive interior decoration, container boxes, pallet and other plastic products.
 

Product Parameters

1	Model	ZS-1210
2	Max forming area	1200*1000mm
3	Max forming height	100mm
4	Heating power	90kw(max)
5	Total power	95 Kw(Normally use 30-60kw)
6	Dimension (L*W*H)	5750 * 4200 * 2600 mm (L* W * H)
7	Weight	5300kg
9	Production Speed:	2~7 minutes/Cycle
10	Compressed Air Connection:	1"DN 25 or 1 1/2" DN40(0.6-0.8 Mpa)
12	Thickness of Sheet:	1.00~10.00 mm
13	Raw Material:	HDPE, ABS,PC,PS,PP,PE,PVC ,PMMA

 

Processing flow

 

1.Sheet material
Manual Feeding - Pressing Frame come down(Manual Operation/Safer than automatic)- Double Heating Furnace Forward(Automatic) - Sag Prevent(Automatic)--   Heating Furnace Draw back(Automatic)-- Bubble(Automatic /Manual)- Moulds Rise(same time when Bubble-blowing or postponed )(Automatic)- Vacuum Forming(Automatic)- Cooling(connected with cooling air and Spraying)(Automatic)- Counter Blow Demould(Automatic)- Mould Drop(Automatic)- Pressing Frame Rise(Manual Operation/Safer than automatic)- Manual pickup
 

2.Roll material

Roll material automatic feeding - Pressing Frame come down(Manual Operation/Safer than automatic)- Double Heating Furnace Forward(Automatic) - Sag Prevent(Automatic)--   Heating Furnace Draw back(Automatic)-- Bubble - blowing(Automatic /Manual)- Moulds Rise(same time when Bubble-blowing or postponed )(Automatic)- Vacuum Forming(Automatic)- Cooling(connected with cooling air and Spraying)(Automatic)- Counter Blow Demould(Automatic)- Mould Drop(Automatic)- Pressing Frame Rise(Manual Operation/Safer than automatic)- Robot arm clamping finished product to the storage station (Switch to sheet mode if change to sheet material )

 

Technical features

 

1. The machine adopts Japanese OMRON PLC control, equipped with HD touch screen as human machine interface. All time parameters can be set and monitored on the touch screen.Equipped with diagnostic and file backup function, real-time display of fault information and troubleshooting measures, easy to operate and maintain
2. When the pressing frame is rising, the safety mechanism can prevent the pressing frame from falling down in case out of power. Safety protection net is installed in the operating area, the machine is unable to run unless the operator leave the forming area, which greatly improve safety level.
3. The heating furnace adopts carbon fiber or halogen instant heating tube,with strong penetration, fast temperature rise (reaching positioning temperature in 2-3 seconds, with photothermal synchronization), the heating time is short, the electric power is 40% of the same type of machine.
4. Two times extraction. Realize Multi-step demolding for complex plastic products to ensure the quality and beauty of the products.
5. The lower mold is driven by electric gear mechanism.Ensure large mould rise quickly and steadily
6. The voltage regulator is adopted to control the voltage of the heating furnace, which can make the equipment run smoothly in each time period and effectively improve the qualified rate of the product.
7. The heating furnace is driven by variable frequency motor, which works fast and steadily.Ensure that the furnace move "slow - fast - slow" .
8. With anti - sag and anti - blowing pre- stretching function, improve the product forming height and material forming uniformity effectively.
9. The working table of the equipment is embedded with copper pipe for water cooling treatment to ensure the operator's safety and won't burn the skin
10. Equipped with infrared monitoring function to prevent excessive sagging of heating (automatic photoelectric monitoring system is installed on the operating side to prevent plate sagging) and prevent excessive blowing.
11. Manual adjustable pressing frame , suitable for all kinds of molds, reduce the cost of auxiliary accessories and reduce the time of mold change
12. With the function of fault alarm and fault automatic display
13. Electric wire and cable adopt domestic famous brand, heating and moving cable choose original German LAPP cable. Relay, photoelectric switch etc are all imported products (such as: Japan OMRON, Fuji).
14. Excellent and reasonable spare parts and machine design, learn from Japanese, German and Italian technology. Improve the durability, stability, functionality of the equipment ,meanwhile, greatly improve the service life of the equipment. At the same time, it can also meet the market demand of energy saving, material saving, high efficiency and environmental protection, so as to meet the cost saving needs of the processing enterprises of plastic raw materials and plastic products.

Main components

Item	Brand
PLC	Japan OMRON
Touch Screen	LCD Screen
Control Relay	Japan OMRON
Solenoid Valve	Japan CKD/SMC
Vacuum Pump	Germany Hokaido or Joysun 100m³
AC Contactor	Japan Mitsubishi
Heating method	Electric heating Brick
Thermoregulation System	Hero Temperature Control Module
Cylinder	ZHICHENG(Joint Venture)
Oil- Water Separator	Korea SANWO
Inverter	INVERDEX
Servo motor	Invovance
Beam guide rail	6063 Aluminum profile with stainless steel surface
Material pulling chain	Double row sharp teeth type
Water chiller	Lingtong
Cutting method	Crank arm structure + Servo motor + Removable aluminum cutting mold

 

Samples

 

Our partner & supplier

 

Company Profile

  Shanghai Zhanshi Mechanical Equipment Co.Ltd., established in 2009 (formerly known as Shanghai ZhanShi Packaging Machinery Factory, foundedin 2004), is an enterprise which specializes in R&D,innovation,manufacture and market of thermoforming equipment.  With the joint unremitting efforts by all staff, ZhanShi has established the following enterprises at different times with thermoforming as the central point:
In 2009, Shanghai Zhanbi Mold Co.Ltd was established. Mainly engaged in mold design and development processing in blister industry.
      In 2014, Suzhou Green Sea New Material Co.Ltd was established. Mainly engaged in the extrusion production of blister sheets of 2-14mm thickness.
   In 2015, Shanghai Zhanbo International Trading Co.Ltd was established. Mainly engaged in the export of thermoforming equipment and plastic
packaging materials.
    In 2017,Shanghai Yan Zhen Automation Equipment Co. Ltd was established. Mainly engaged in the high frequency welding equipment for plastic
products.
   In 2020, Huzhou Zhanshi Machinery Equipment Co.Ltd. was established, The company purchased two standard factory buildings in the industrial park, the net size is more than 6,500 square meters. (The net size of Zhanshi in Shanghai is 3,100 square meters.)

Customer






certification






Q&A:
1. Q: Are you a factory or trading company?
A: We are a factory.and well known manufacture of vacuum forming machine for over 10 years in China.

2. Q: How does your factory do regarding quality control?
A: We have passed the ISO9001:2000 Quality Management System and CE certifate and we have a special QC department in charge of products' quality.

3. Q: How long is the warranty period?
A: One year's quality warranty. Damage of parts(artificial damage not include) will be replace free of charge within one year.Provide life-long maintenanceto customers. Only charge cost price of material and traffic cost.

4. Q: How much production capacity of your company one year?
A: We can manufacture about 100 sets machines one year,we support customized machines.

5. Q: Where is your factory ? How to get there?
A: Our factory is located in No.26 Kangyuan Road ,Zhujiajiao Industrial Zone,Qingpu District,Shanghai,China. It will take 30 minutes from Shanghai Hongqiao Airport by car, 60 minutes from Shanghai Pudong airport by car.